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October  2006    Issue #43
Published by
Gary R. Ferguson – Raku Artist
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In This Issue
* While the Smoke Clears – Books, Books, Books
* Hang Tags in time for Christmas
* Unstoppable Glaze 
* Two Halves of the Same Pot
* Global Warming with Raku
* Raku Links
* Workshops 
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* Unstoppable Glaze 

Len wrote:
While I was receiving instructions concerning the repair 
(installation of new elements) of my electric kiln, the 
expert told me to be sure to remove the glaze drips from 
the bottom of the kiln, as they would eventually produce a 
hole in the bottom of the kiln as they gradually work their 
way through the brick. Yesterday, during a Raku fund 
raiser, a piece of kiln shelf wound up with a hole 
completely through the shelf. I saved the shelf piece, 
which clearly shows a hole and glaze on both sides of it. 
Is this the same phenomenon? Can glaze actually work its 
way through glaze shelves if you don't chip it off and 
apply kiln wash?

Very interesting question. 

First I attempt to explain the glaze on brick phenomenon. 
Firebrick is very porous (full of holes like Swiss cheese). 
When the glaze drips on the brick it fills some of these 
holes. Then when it cools (and shrinks), it actually 
breaks some of this fragile brick. If the glaze is left on 
there for repeated firing, the glaze will continue to 
liquefy, seep further into the brick, cool, solidify, and 
break/crack the brick more. If this process repeats enough 
times, yes the glaze can "eat" all the way through the 
brick.

Now a kiln shelf on the other hand is a little different. A 
kiln shelf is made of much tougher stuff and is not as 
porous as kiln brick. The main reason you want to get the 
glaze on kiln shelves is to keep them smooth and flat and 
to prevent them from fusing to kiln furniture or your 
pieces. I would think it would be highly unlikely the kiln 
shelf developed a hole with the same process as the kiln 
brick above. I would think someone would have had to grind 
a hole through (or almost through) the kiln shelf (by 
repeatedly removing dripped glaze) and then possibly during 
the lasting firing a glaze drip finally "broke" through the 
shelf.

Just a guess, but I think it would take more than just 
glaze to "eat" through a kiln shelf.

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After reading Sue's book I discovered dozens of tips, 
techniques, and methods of creating Raku beads and jewelry 
that I never would have thought of. The hundreds of color 
photos are not only instructional but inspiring as well. 
There is a new idea to try on almost every page. This book 
is a gold mine!" http://www.rakubeadjewelry.com
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Gary R. Ferguson - Raku Artist

(c) Copyright 2006, Gary R. Ferguson